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I believe the problem might be the downstack mars bill acceptor. there is slight play in the billbox when locked into position (about 1/16" or so) and in the downstack position is more suseptable to movement upon stacking of a bill. The sensor on the mars sensing the movement of the billbox...

what model Mars bill acceptor ? Ive not heard of a documented mars stringing in my area. Does the Mars bill box have the jagged metal "teeth" ?