ok guys sorry for the delay again.
last weekend I hooked up with yet another laserwash technician. he had me checking serial numbers on the sonars and all the other stuff again. Since everything else on the system had been changed, I changed the SAU baord too. It appeared the new board was bad. Ordered another SAU board and it appeared to be bad too. I put the original SAU board back in and all worked as before, just not measuring. This tech was baffled too. he suggested a cold start, which I did, and no change.
his next thought was it must be the software.
The short story is.....
I changed the software, did another cold start, and totally reprogrammed the wash, and recalibrated the ultrasonics using the original SAU board. The machine measured the very first car and has been running properly for 4 days. Im holding my breath hoping that the problem has finally been found.
Thank you to everyone who offered their help. Over ten technicians responded from all across the country, Carolina Pride Inc, and
PDQ as well. This was definitely a challenge. I am grateful for the forum and all the smarts from the people on here, and grateful to Carolina Pride and
PDQ for sticking with me.
There is a longer version that needs to be told. I will post again in a few days