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Using DEMA Mixrite for Chemical Deliver

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loewem

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For quite a while I struggled with getting my foaming tire brushes to work consistently in my self-service bays. I tried many different things to fix the problem, but I was constantly having to adjust my chemical/air mixture. Last June I bought and tried a Dema Mixrite for the foaming tire brush and it has worked out very well so far. In August I bought a Mixrite for my foaming polish and that has worked out very well too. Here is a video of these two functions in action. https://www.youtube.com/watch?v=ORR5pPZmRyw.

Over the last three months I've been working to install a second IBA and have had to make room for the equipment in my pump room. I replaced my chemical holding tanks and hydrominders with Dema Mixrites. I've got seven Mixrites in place and so far so good on all of them. My only concern at this point is how well the Mixrites will hold up over time.

I went through a lot of trial and error and thought I'd share some of what I've learned.

- delivering water to the Mixrites works best via a flojet pump. I tried to feed the mixrites with city water and that didn't work very well. I also tried to feed the mixrites with an on demand pump and that didn't work very well. With the flojets I set the low pressure functions between 40 and 60 PSI. Previously I had three low pressure functions that I had set at 80 to 90 psi. I set the high pressure functions (soap and wax) to 25 psi.
- the barb fitting that Dema provides for the inlet and outlet are not very good. I bought some plastic 3/4 NPT female by 1/2 hose bar fittings for the outlet side and some plastic 3/4 NPT male by 1/2 hose bar fitting for the inlet side. I bought these with 90 degree angles which made attaching hoses easier.
- I used a 3/4 female x female pvc check valve on the inlet side of the Mixrite to prevent the chance of chemical backflowing into the water supply. Dema sells a check valve of sorts that serves the same purpose but it costs $40 vs. $10 at lowes. Newer model mixrites supposedly won't need this check valve as one will be built in.
- The Mixrites with the air release button on top are a must as air needs to be purged when initially priming the mixrite to pull chemical. When you are priming the Mixrite it is important to purge the air a few times to get it out of the line. Once you've purged the air there won't be a need to mess with the Mixrite until you need change out the chemical or foot valve.
- Foot valves other than the one that Dema Provides will work. I had a problm with one of the foot valves and the cost for a replacement is high, so I used another less expensive foot valve and it works fine.

Cons:
- Mixrites are not cheap. I've spent about $2100 on seven of them and about $2500 with the entire transition.
- There isn't much in the way of technical assistance out there. Kleen-Rite referred me to Dema and Dema wasn't much help.
- Priming the Mixrites for the high pressure functions is kind of a pain. Need to run a hose into a bucket to let the Mixrite prime. I just pull a soap hose or wax hose off prior to the pump and let the flowjet pump until chemical is produced. Then shut down the flojet and reconnect the hose and put air back to the flojet for the next customer. Will add another hose with a shutoff to make this easier in the future.
- I'm concerned about how durable the Mixrite will be......thinking about plan B just in case.

To be continued...........
 
L

loewem

Guest
Continued...this was supposed to go before the pics, sorry.

Pros:
- Much easier to adjust output in the bays. I'm able to get one bay working well and then make the same adjustment to my chemical needle valves on my solenoids for the other bays. Occasionally might need to tweak a needle valve one way or the other, but it is rare.
- Better output in the bays. From the video the foaming tire brush is producing like that in ever bay as is the foaming polish. Those are the two functions that I was never happy with before and now I like how they work.
- The high pressure functions show up quicker than before. The closest bay takes 3 or 4 seconds for the soap or wax to start flowing at the nozzle and the furthest bay takes about 6 or 7 seconds. I guess this is because the chemical is getting pushed to the pump at 25 psi rather than being sucked by the pump.
- I'm using less chemical overall. I'm using more of the HP Soap and Presoak, but tire cleaner, foam polish, wax and foam brush are noticeably less. Especially the wax. Bug off seems about the same usage.

Other Pros:
- got all of my flojets and air regulators in the same place at about waist to chest high. No more kneeling or laying on the floor with the roaches.
- moved out my primary mixing tanks and two small wall mounted mixing tanks and made enough room for the IBA equipment.

First two pics are the stand that I mounted the flojets on along with the mixrites for HP soap and wax.
View attachment 1057
View attachment 1058
Third pic is where I mounted the Mixrites on the wall.
View attachment 1059
 

soapy

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I use a dosatron chemical pump on one of my touch free IBA. It is fed water from a onboard rotary pump that pumps around 11 gallon per minute. I have been using this setup for over 14 years and have only replaced the pump once. It is very consistent and obviously reliable. What ever pump you go with be sure to match up the proper seals to the chemical ph you are using it for.
 
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